The Ultimate Guide to Grey Mailing Bags: Sizes, Uses, Royal Mail Fit and Best Value in the UK

By Isabella Jacobs November 23, 2025 12 min read

Grey mailing bags are one of the easiest ways to post parcels in the UK. They are strong, light and waterproof, and they give a smart, professional look. This guide explains everything you need to know before you choose your bags, from sizes and film thickness to Royal Mail categories, price tiers and bulk buying tips.

It is written for busy online sellers, small shops and warehouses that want simple, clear advice on which grey mailing bags and mailing bags are best for their parcels.

Quick Summary

  • Grey mailing bags are strong, discreet and light, which helps reduce postage costs.
  • They are ideal for clothing, textiles, books, boxed goods and general eCommerce orders.
  • Many sizes can fit Royal Mail Small Parcel when packed correctly.
  • The mixed size pack is a great way to test which sizes fit your products.
  • Bulk and wholesale packs offer the lowest cost per bag for regular shippers.

What Are Grey Mailing Bags?

Grey mailing bags are plastic postage bags made from strong polythene film. They are used to send parcels through Royal Mail and couriers. The grey outer layer hides what is inside and gives a clean, neutral finish that suits almost any brand.

Most grey mailing bags in the Mr Bags mailing bags range are made with co-extruded film. This means several thin layers are joined together to create a tough, tear-resistant bag without adding extra weight.

Grey mailing polythene shipping bag for ecommerce

Main Benefits of Grey Mailing Bags

Lightweight grey mailing bag for cheaper postage and courier costs

Lightweight

The light film keeps parcel weight down, so you can stay in lower postage bands and protect your margins.

Tear-resistant grey mailing bag made from strong polymer film

Tear Resistant

Strong polymer film helps protect against rips during sorting and courier handling, even with heavier soft goods.

Waterproof grey mailing bag protecting parcels from rain and moisture

Waterproof

Water-resistant film helps shield parcels from rain and surface moisture in transit.

Opaque grey mailing bag for privacy and discreet packaging

Privacy

The opaque grey colour keeps products private and gives discreet packaging for clothing and personal goods.

Multipurpose

Grey mailing bags work for clothing, books, textiles, small boxed items and many other product types. They are a simple standard for most eCommerce orders.

Multipurpose grey mailing bag for clothes, books, gifts and everyday parcels

Key Features at a Glance

Material

Co-extruded LDPE polythene for a good balance of strength and flexibility.

Colour

Solid grey outside with a lighter inner layer for clear label scanning.

Seal

Permanent self-adhesive strip for quick, tamper-evident closure.

Thickness

Commonly 50–70 micron. Thicker film is better for heavy or sharp-edged items.

Finish

Opaque, smooth surface that works well with labels and barcodes.

Use Cases

Clothing, textiles, printed matter, gifts, boxed goods and general eCommerce parcels.

How to Measure Your Product for a Grey Mailing Bag

To pick the right bag, measure the product when it is packed as you plan to ship it. Use this simple method:

  1. Measure the width: Lay the item flat and measure the widest point across.
  2. Measure the length: Measure from top to bottom once the item is folded as you will pack it.
  3. Allow for depth: If the item is thick (like a box or folded jumper), add 5–8 cm to the width.
  4. Add sealing space: Add at least 5 cm to the length so there is room for the flap and seal.
  5. Choose the next size up: Do not pick a bag that is tight; this can cause stress on the seal.

As a rough guide, if a folded product measures 24 x 30 cm, a 10 x 14 inch mailing bag is usually a safe choice.

Grey Mailing Bag Size Guide

The table below gives common grey mailing bag sizes and what they suit best. Always check live sizes on the grey mailing bags collection.

Bag Size (Width x Length) Typical Use Notes
6 x 9 inch (150 x 230 mm) Phone cases, cables, cosmetics, small accessories Letterbox-friendly when packed flat.
9 x 12 inch (230 x 305 mm) Folded T-shirts, light tops, small books Popular starter size for clothing brands.
10 x 14 inch (255 x 355 mm) Jumpers, hoodies, several items together Ideal for mixed fashion orders.
12 x 16 inch (305 x 405 mm) Shoe boxes, bulk clothing, soft toys Good all-round eCommerce size.
14 x 19 inch (355 x 480 mm) Coats, larger boxed items, textiles Useful for outerwear and bundles.
17 x 24 inch (430 x 610 mm) Bedding, pillows, large soft goods Ideal for courier shipments.


Try All Sizes with the Grey Mailing Bags Mixed Pack

If you are not sure which size you need, the mixed pack is the easiest place to start. It lets you test several of the most popular sizes in real orders before you commit to full cases.

The Grey Mailing Bags Mixed Pack (120 bags) includes a spread of small, medium and large bags. Many new customers and home sellers choose this first to find their ideal “core” sizes.

What You Get

  • A mix of key sizes for clothing, books and soft goods.
  • Strong co-extruded film with permanent self-seal strip.
  • Smart grey finish for privacy and simple branding.

Who It Suits

  • New eCommerce sellers testing sizes.
  • Small businesses sending mixed order types.
  • People posting gifts and home items during the year.

Once you know which sizes you use most, you can move to bulk packs in the main grey mailing bags range for better value per parcel.

assorted pack of grey mailing bag for clothes, books, gifts and everyday parcels

Best-Selling Grey Mailing Bags

Everyday Clothing Orders

9 x 12 inch and 10 x 14 inch are best for T-shirts, tops and hoodies. Many fashion brands use these as their core sizes.

Shoe Boxes and Mixed Orders

12 x 16 inch works well for shoe boxes, bulk clothing and higher-value orders that need a bit more space.

Large Soft Goods

14 x 19 inch and 17 x 24 inch are popular for bedding, pillows and big soft goods shipped by courier.

Royal Mail Size Guide for Grey Mailing Bags

Most sellers want their parcels to fit within Royal Mail size bands. This keeps shipping costs clear and helps with product pricing.

Grey Mailing Bag Size Likely Category Key Limits
6 x 9 inch, 9 x 12 inch Large Letter or Small Parcel Large Letter depth limit is 2.5 cm. Thicker parcels move to Small Parcel.
10 x 14 inch, 12 x 16 inch Small Parcel Max size 45 x 35 x 16 cm including packed thickness.
14 x 19 inch, 17 x 24 inch Small or Medium Parcel Check both length and depth once packed.

This is a general guide only. Always check current Royal Mail rules and test sample parcels before setting flat-rate shipping on your store.

Who Uses Grey Mailing Bags?

  • Clothing and fashion brands shipping daily orders.
  • eBay and Amazon sellers dispatching mixed parcels.
  • Shopify and other web shops sending soft goods and boxes.
  • Etsy and craft sellers posting handmade items and supplies.
  • Market traders and pop-up shops sending follow-up orders.
  • Warehouses and fulfilment centres handling bulk dispatch.

Because they are neutral and discreet, grey mailing bags work well across many industries without clashing with your brand colours.

How grey mailing bags can increase brand image

How Grey Mailing Bags Support Your Brand Image

Grey mailing bags may look simple, but they help your brand in several ways:

  • Consistent look: A clean grey outer layer looks neat and professional on every parcel.
  • Easy branding: You can add logo stickers, branded inner bags or tissue to build a recognisable look.
  • Discreet for buyers: Many customers like parcels that do not draw attention at the doorstep.
  • Supports reviews: Strong packaging reduces damage and returns, which helps protect your seller ratings.

Grey Mailing Bags Compared with Other Mailing Options

The table below shows how grey mailing bags compare with other common packaging choices.

Packaging Type Protection Weight Cost Per Parcel Best For
Grey Mailing Bags Good for soft and boxed items Very light Low, especially in bulk Clothing, textiles, boxed goods, general eCommerce parcels
Coloured Mailing Bags Similar to grey Very light Usually slightly higher Brands that want bright colours or seasonal looks
Bubble Envelopes Better for small fragile items Light to medium Medium Electronics, cosmetics, small gifts
Cardboard Boxes High, rigid protection Heavier Higher Fragile or premium items, sets and hampers
Paper Mailing Bags Good, but less water-resistant Medium Medium to high Eco-first and plastic-reduced ranges
Grey mailing bags for ecommerce packaging and shipping


Mr Bags vs Other Grey Mailing Bag Suppliers

When choosing a supplier, it is not just about the lowest sticker price. You also need reliable film quality, honest sizing and steady stock.

  • Film strength: Bags in the Mr Bags grey mailing bags range are selected for everyday eCommerce use, not ultra-thin film that tears easily.
  • Consistent sizing: Clear width and length details help you match products to bags without guesswork.
  • UK-based stock: You can top up quickly during busy periods without long delays.
  • Clear product pages: Each listing explains sizes, uses and pack types in simple language.

Pros and Cons of Grey Mailing Bags

Pros

  • Discreet grey colour that suits almost any brand.
  • Lightweight, helping you keep postage costs low.
  • Strong self-seal strip that is hard to open without damage.
  • Wide size range from letterbox-friendly to large courier sizes.
  • Easy to store in bulk in small packing spaces.
  • Excellent value, especially in case and wholesale packs.

Cons

  • Not padded, so fragile items need extra wrapping or a box.
  • Sharp corners and metal parts can pierce the film if not protected.
  • Not rigid, so paperwork can bend unless backed with card.

Common Mistakes to Avoid with Grey Mailing Bags

  • Using a bag that is too small: This puts stress on seams and seals, increasing the risk of tearing.
  • Overfilling the bag: Bulging parcels can fail size checks and cost more to ship.
  • Choosing film that is too thin: Very cheap bags may split under the weight of books or dense textiles.
  • Ignoring sharp edges: Boxes and items with corners should be wrapped or cushioned before going in the mailing bag.
  • Placing the label over the flap: Labels should sit on a flat surface for clean scanning.

How Thick Should Grey Mailing Bags Be?

Thickness is usually expressed in micron. These are simple guidelines:

  • 40–50 micron: Light clothing, soft goods and non-heavy items.
  • 55–60 micron: Good all-round choice for mixed eCommerce orders.
  • 65–70 micron: Heavier, denser or boxed items where extra toughness is needed.

If in doubt, choose the slightly thicker option, especially during peak seasons when parcels move through many hubs.

Packing Tips to Reduce Damage and Returns

  1. Fold items neatly to make a flat, firm parcel.
  2. Use an inner clear bag for clothing if you want an extra layer of presentation.
  3. Pad corners and sharp parts with card or bubble film.
  4. Do not overfill; leave enough space for the flap to close without strain.
  5. Press along the seal to make sure the adhesive has full contact.
  6. Place the label on the flattest side for easy scanning by Royal Mail and couriers.

Eco and Recycling Information

Grey mailing bags are made from plastic film, but there are still ways to reduce their impact:

  • Use the smallest size that safely fits each order to cut down on material use.
  • Encourage customers to reuse bags for returns or storage where possible.
  • Some local recycling points accept clean LDPE film; customers can check local guidance.
  • If you run eco or plastic-reduced ranges, you can mix paper mailing bags with grey polythene bags where extra water resistance is needed.

Cost and Value: How Grey Mailing Bags Save Money

Even small savings per order add up over time. Grey mailing bags help in several ways:

  • Lower parcel weight compared with cardboard boxes.
  • Less storage space in your packing area.
  • Fast packing speed, which reduces labour cost per order.
  • Bulk pricing when you buy full cases or wholesale packs.

If you save just five pence per order on packaging or postage and ship 5,000 orders a year, that is £250 saved. For many businesses, the saving is much higher.

Wholesale and Bulk Pricing for Grey Mailing Bags

Regular shippers often move from small packs to full cases or wholesale bundles. This gives a better cost per bag and smoother stock planning.

Why Bulk Buying Helps

  • Lower cost per bag compared with small top-up packs.
  • Less chance of running out of key sizes during busy weeks.
  • More predictable packing costs per order.

Price Comparison by Pack Type

Pack Type Typical Quantity Best For Cost Per Bag
Mixed Pack Around 120 mixed sizes New customers testing sizes, home use Highest per bag, lowest commitment
Small Single-Size Pack Around 100 bags Low to medium volume sellers Medium cost per bag
Case / Box Quantity Around 200–500 bags Growing shops and regular daily orders Low cost per bag
Wholesale / Bulk Case 1,000+ bags High-volume sellers, warehouses, fulfilment centres Lowest cost per bag

For live prices across all sizes, visit the grey mailing bags collection and the full mailing bags collection.

How to Choose from the Mr Bags Grey Mailing Bag Range

For clothing, start with grey mailing bags for clothing and fashion orders. For heavier or mixed goods, look at strong grey mailing bags for UK shipping in the wider mailing bags collection.

Grey Mailing Bags for eBay, Amazon and Shopify Sellers

For online sellers, grey mailing bags keep packing simple and fast. You can standardise two or three main sizes for most orders and train staff to use them without confusion.

  • eBay: Light parcels help you offer free or low-cost shipping on listings.
  • Amazon: Suitable for Merchant Fulfilled orders and some prep work for fulfilment centres.
  • Shopify and web shops: Easy to store, easy to label and straightforward to reorder.
Grey mailing bags for ecommerce packaging and shipping

When to Use Boxes Instead of Grey Mailing Bags

Grey mailing bags are not the right choice for every item. Use a cardboard box when:

  • The product is fragile, such as glass, ceramics or delicate electronics.
  • The parcel is very heavy and may tear thin film in transit.
  • You want a more premium unboxing experience with printed cartons.

Many sellers use both: a retail box or inner carton for presentation and protection, and a grey mailing bag on the outside for privacy and water resistance.

Our Service Promise

  • Fast dispatch on in-stock grey mailing bags.
  • Clear product details with real size information.
  • Support for small, growing and high-volume sellers.
  • UK-based customer service ready to help with size and product queries.

Helpful Downloads

You can offer your team simple tools so they pick the right packaging every time. Suggested downloads include:

Related Packaging You May Also Need

If you like grey mailing bags, you may also find these colours and packing supplies useful for your orders:

FAQs

Are grey mailing bags waterproof?

Yes, grey mailing bags made from polythene are water-resistant and protect against normal rain and splashes.

What can I send in a grey mailing bag?

They are ideal for clothing, textiles, shoes, soft goods, printed items and boxed products. Fragile goods should be wrapped or boxed first.

Which grey mailing bag size should I choose?

Pick a bag slightly larger than your item when laid flat. Common sizes are 9 x 12 inch for T-shirts, 10 x 14 inch for jumpers and 12 x 16 inch for shoe boxes.

Do grey mailing bags fit Royal Mail Small Parcel?

Most medium sizes, such as 10 x 14 inch or 12 x 16 inch, fit Royal Mail Small Parcel when packed correctly. Thicker parcels move to Medium Parcel.

How strong are grey mailing bags?

Most grey mailing bags are 50–70 micron. This gives good tear resistance for soft goods and boxed items. Use thicker film for heavy or sharp items.

Can grey mailing bags be reused?

They use a permanent adhesive strip, so they are mainly single-use. Some customers reuse them for storage or returns if opened carefully.

Are grey mailing bags recyclable?

Some local recycling points accept clean LDPE films. Customers should check local guidelines. Reuse is often the best first step.

Are grey mailing bags suitable for couriers?

Yes, they work with Royal Mail, Evri, DPD, Yodel and all major couriers. Ensure the parcel is packed flat and the label is placed on the smoothest side.

Why choose grey over coloured mailing bags?

Grey gives a clean, neutral and discreet look. It hides the contents well, scans easily and works for all types of brands.

Can I store grey mailing bags for a long time?

Yes. Keep them in a cool, dry place away from direct heat and they will last for many months without the adhesive drying out.

Leave a comment